200 kW, Solid State Based Medium Frequency (Dual) Induction Heating Power Supply Unit.
100% Solid State Design.
Low Electric noise.
Fast Response
Highly reliable and efficient voltage source inverter.
Series tank circuit
Simple and field proven control circuits
Compact, modular design
Distilled Water Re-circulation system for power supply and Induction coil Cooling.
Non-ferrous pump
SS type heat exchanger
Water reservoir tank
Complete non – ferrous plumbing
Necessary instruments & gauges
Induction coil suitable for your given copper billet.
20,36,63,90 mm Coil
Two hole coil for 2 output at a time The Induction coils will be constructed with electrolytic copper tubing wound to tight tolerance to provide high electrical efficiency. The Induction coil will be water cooled through the distilled water re circulating system.
Mechanical Handling system consist of
Slant Loader
“V” guide track with Pusher Cylinder at entry side of Induction coil
Fast Extractor & Stopper.
NON CONTACT INFRARED PYROMETER CONSISTS OF
Two Colour Non-Contact Infrared Pyrometer.
Display Unit.
Required Cable between Pyrometer & Display Unit.
Operator Control Box
A control console is a separate unit which is positioned near to your operating area. Max. 6 meter long cable will be provided to place operator control box to suitable position. It incorporates remote controls for the inverter and all the necessary indications for handling system.
3 Way Accept/Reject System
Induction heating machine/ Coil - Water Input pipes in blue colour with easily press fit joints & Water outlet pipes in red colour with easily press fit joints.
External Inlet and outlet cooling water pressure gauges.
Input Power Factor >0.98 at any load.
Online measurement of Water conductivity with display & interlock.
Multi-Function Energy Meter to see power factor, unit consumption (kWH), voltage, current, power, frequency etc…
95% power supply efficiency
Technical Specifications
Program Induction Heating
Application Induction Billet Heating prior to forging
Job Size As per below billet chart
Material Grade Copper & Aluminium
Temperature 250 – 950 Degree
kW Proposed 200 kW
Frequency Proposed Dual Frequency
Equipment Type Solid State Medium Frequency Power Supply
Input Mains: 250 kVA, 415 VAC ± 6%, 50 Hz, 3 –Phase Aux. : 20 kVA, 415 VAC ± 6%, 50 Hz, 3 –Phase. Equipment will give power factor of 0.95+ at any power level. Equipment is based latest technology voltage fed type equipment.